Aluminium&Alloy Rod Continuous Casting and Rolling Line Equipment
|Author : aluminum alloy rod Date : 2012-7-16 19:13:54|
Aluminum &alloy Rod Continuous Casting and Rolling Line Equipment for Electric Wire&Cable
Aluminium Rod Continuous Casting and Rolling Line is used to produce pure aluminum rod
(1 xxx series), aluminium alloy rod with high intensity and heat resistance, such As Al-Mg alloy
rod, Al-Mg-Si alloy rod (6201), Al-Ti-B alloy rod etc. The diameter of the finished aluminum rod
is￠9.5mm, ￠12mm, ￠15mm etc. The aluminum rod can be mainly used for the building
materials, or for Electric grade of electric wire and cable, conductor. The aluminum rod CCR line
is competitive with the relative international products. The capacity ranges from 1.5T-6T per hour.
The main raw materials of the aluminum rod can be aluminum ingots, or molten aluminum, or part
of aluminum scraps etc. The quality of the aluminum rod exceed ASTM,JS,DIN and other
internationally accepted quality standards.
2. Main component of the Aluminum Alloy Rod Continuous Casting and Rolling line:
The Aluminum Rod Continuous Casting and Rolling Line Equipment is composed
of the below equipment:
Aluminum Melting Furnace (vertical fast energy saving furnace)+(online degassing and filter system)
+ Holding furnace(twin-chamber furnace)+(Permanent magnet stirrer)+casting machine+shear
+(induction heater)+rolling mill+rod quenching device+ rod wire coiler (twin-coiler)+
(aluminum dross processing machine)
3. Brief Processing or Manufacturing flow chart of the Aluminum &Alloy Rod
Raw materials (Aluminum ingots etc)---Aluminum Melting Furnace (vertical energy
saving melting furnace with 5T/h, 6T/h etc.))---Holding Furnaces (twin-chamber holding furnace
8T*2,9T*2,10T*2 etc) )---(online degassing and filter system)---(permanent magnet stirrer)---
Launder/Molten Aluminum Channel ---aluminum rod continuous casting machine--- Front
Drive Unit---Oil Hydraulic Roller shear---(Rod straightening machine)---Feeding device---
Alloy rod Continuous Rolling mill---Quenching Device---Rod Pulling Device---Continuous
Take-up---Rod orbital coiler---Finished product: 9.5mm,12mm,15mm pure or alloy aluminum
rod---(aluminium dross processing machine)
4.Features of the Aluminum Rod Continuous Casting and Rolling line:
1. Almost level casting and automatic casting system ensures no turbulent current, and by our special
design, the molten aluminum feeding to casting system is oxide-free.
2. Box type in line degassing unit removes the contents of the hydrogen and impurity in the aluminum
liquid with the small dispersed bubble by the inert gas.
3. Induction heater heats the cast bar before enters the rolling mill, and adjusts temperature automatically,
thus achieving good electrical and mechanical properties.
4. Oil-free coiling system with rollers makes it possible to produce oil-free aluminum rod without the use
of grease, which can save production cost and make workshop clean.
5. The aluminum alloy rod continuous casting and rolling line is competitive with the relative international
6.The function of continuous quenching and fast cooling.
7. The tilting type holding furnace is designed to provide easy access for final preparation of individual alloys.
8. With perfect outlook and lower noise and vibration.
9.High efficiency and quality of production & low dissipation energy.
For the video links of the Aluminum Rod Continuous Casting and Rolling Line, please refer to :